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Astraeus Gym

Engineeringfor you

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ABOUT OUR ​Enginering FAMILY

3DBERG was founded in 2019 as a ​manufacturing company, and slowly ​adopted engineering services to its ​portfolio. Since then, we have developed ​successfully over 15 products to over ​10 locations wor​ldwide!

CNC Machine Drill
PCB board

WHAT WE OFFER

We're committed to 2 main areas:

Industrial Automation

Electricians work to connect electric wires in the system, switchboard, electrical system in Control cabinet.

Automation & ​Electrical Cabinet ​Design

Woman working on the assembly line

ASSEMBLY LINES & ​SPECIAL MACHINES

Worker Operating Cnc Milling Machine

Manufacturing & ​Assembly

  • Design and Engineering
    • Electrical cabinet design
    • Control system design
    • Power distribution design
    • Wiring and cable management design
    • cooling system design
    • Compliance with industry standards and ​regulations
  • Industrial Automation Solutions
    • Programmable Logic Controller (PLC) ​programming and integration
    • Human-Machine Interface (HMI) development
    • SCADA (Supervisory Control and Data ​Acquisition) system integration
    • Industrial network configuration and setup ​(e.g., Ethernet/IP, Profinet, Modbus)
    • Motion control system integration
    • Robotics and machine automation
  • Power Electronics and Distribution
    • Variable Frequency Drive (VFD) integration
    • Motor control and protection
    • Power distribution panel design and ​assembly
    • UPS integration
    • Surge protection and power conditioning
  • Installation and Commissioning
    • On-site installation of electrical cabinets
    • Wiring and cable termination
    • System integration and commissioning
    • Start-up and testing
    • Training and documentation
  • Maintenance and Support
    • Preventive maintenance and repair services
    • Remote monitoring and diagnostics
    • Spare parts and component supply
    • Technical support and troubleshooting
    • Upgrades and retrofits
    • Certifications and Compliance:
    • Adherence to industry standards (e.g., UL, CE, ​NEMA, IEC)
    • Hazardous area certification (e.g., ATEX, ​IECEx)
    • Environmental compliance (e.g., RoHS, REACH)
    • Functional safety certification (e.g., SIL, PLc)
  • Project Management
    • Project planning and coordination
    • Documentation and technical writing
    • Quality assurance and control
    • Supply chain management
    • On-site supervision and coordination


  • Design and Engineering
    • Assembly line layout and flow design
    • Custom machine design (indexing, rotary, ​linear transfer, etc.)
    • 3D modeling and simulation for process ​optimization
    • Ergonomic studies and workplace design
    • Compliance with industry standards (ISO, ​ANSI, OSHA, etc.)
  • Automation Solutions
    • Industrial robots and integration
    • Machine vision systems
    • Automated part handling and sorting
    • Industrial control systems (PLC, HMI, SCADA, ​etc.)
    • Servo motion control and precision ​positioning
  • Mechanical and Electromechanical Systems
    • Conveyor systems (belt, roller, chain, ​overhead, etc.)
    • Part feeding and orientation equipment
    • Custom grippers, end-effectors, and tooling
    • Part marking, labeling, and verification ​systems
    • Specialized materials handling machinery
  • Installation and Commissioning
    • On-site installation and layout of assembly ​lines
    • Mechanical, electrical, and control system ​integration
    • No-fault power up and operational testing
    • Comprehensive operator and maintenance ​training
    • As-built documentation and manuals
  • Certifications and Compliance
    • Safety compliance (machine guarding, light ​curtains, etc.)
    • Certifications (CE, UL, CSA, etc.)
    • Environmental regulations (RoHS, WEEE, etc.)
    • Functional safety (SIL, PLd, robot safety, ​etc.)
  • Project Management
    • Scope definition and project planning
    • Design reviews and factory acceptance ​testing
    • Quality assurance and control plans
    • Global supply chain and logistics ​management
    • On-site commissioning and project ​management


  • Electrical Manufacturing and Assembly
    • Custom fabrication of electrical cabinets
    • Installation of electrical components
    • Wiring and cable assembly
    • Testing and quality control
    • Labeling and documentation
  • Machine Manufacturing and Assembly
    • Fabrication of custom assembly line ​structures and guarding
    • Machining of specialized components and ​tooling
    • Integration of robotic systems and end-of-​arm tooling
    • Electrical and pneumatic control panel ​assembly
    • Complete system assembly, testing, and ​debug
  • On-Demand Manufacturing
    • CNC Milling 3-4-5 Axes
    • CNC Turning
    • EDM & Wire EDM
    • 3D Printing - SLS, SLA, FDM, MJF
    • Laser & Water Jet Cutting
    • Injection Molding




Our Industrial solutions

Automotive automatic riveting door ​production line. Utilizing industrial ​robots and camera vision systems.

Removable vibrating screen for ​quarry production.

Industrial automation electrical ​cabinet. Design, Assembly and ​servicing.

WHAT Else WE OF​FER

IOT Product Development

PCB board

Hardware & ​Electrical Design

  • Up to 64 layers PCB Design
  • Power electronics
  • analog electronics design
  • digital and high-speed designs
  • RF designs
Software developer programming code on computer

Embedded Firmware ​Development

  • Bare Metal Firmware/Drivers
  • RTOS, Linux
  • wireless protocols
  • Human-Machine Interface (HMI)
  • Libraries and Frameworks
Essential home medical devices

Mechanical and ​Industrial Design

  • Product Design
  • CAD modeling
  • DFM, DMA
  • Manufacturing manuals
  • FEA, CFD, HVAC Simulations
UX UI design concept. Samples of a mobile web application.

UI/UX and Product ​Design

  • Industrial Product Design
  • Embedded GUI
  • Mobile and Web UI/UX
  • Industrial HMI
Details of an Electronic Device

Prototyping and ​Assembly

  • Full prototyping
  • Testing and Assembly
  • Small Batch Production
  • Manufacturing Services
  • CE, FCC, UL Certification


Software Developer at Work

Software ​Development

  • IOT DEVELOPMENT
  • Web, Mobile & Desktop Apps
  • PLC Programming
  • Camera vision systems

Our Products & IOT

Compression recycling press with ​15 kN of peak force. Compact and ​efficient design.

Smart Control board based on ​ESP32 and compliant with FCC ​and CE regulations.

Ultrasonic Cleaning Device with high ​grade custom components for heavy ​duty aplications.

Low energy Bluetooth transmit and ​receive board for high-end audio ​applications. CE, FCC complient.

Smart Leaking Detection Hub. ​Utilizing last wireless communication ​and low energy technologies.

IoT Platform for device management, ​data collection, processing, and ​visualization.


GET IN TOUCH TODAY

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Address

Manufacturing & office: Haskovo 6300, Bulgaria

Office: Berlin 10117, Germany

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2024 3D Berg Ltd.

Email Address

office@3dberg.co​m